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OSHA Compliance8 min read

Confined Space Entry: Updated Best Practices for 2025

October 20, 2025
Safety Specialists

Understanding OSHA's Confined Space Requirements

Confined space entry is one of the most hazardous activities in any workplace. OSHA's Permit-Required Confined Space standard (29 CFR 1910.146) requires comprehensive programs to protect workers from serious hazards.

What Qualifies as a Confined Space?

A confined space has three characteristics:

  • **Large enough** for an employee to enter and perform work
  • **Limited means of entry or exit** (not designed for continuous occupancy)
  • **Not designed for continuous human occupancy**
  • Examples: tanks, vessels, silos, storage bins, vaults, pits, manholes, tunnels, pipelines

    Permit-Required vs. Non-Permit Spaces

    A permit-required confined space has one or more of these hazards:

  • Hazardous atmosphere: - oxygen deficiency/enrichment, flammable gases, toxic substances
  • Engulfment hazard: - risk of being buried by material
  • Configuration hazard: - inwardly converging walls, sloping floors
  • Other serious hazards: - energy sources, moving parts
  • Key Program Elements

    1. Written Program

    Your program must include:

  • Methods for identifying confined spaces
  • Procedures for atmospheric testing
  • Permit system requirements
  • Entry procedures
  • Rescue and emergency services
  • Training requirements
  • 2. Atmospheric Testing

    Test before entry and continuously during work:

    Oxygen: 19.5% to 23.5% required

  • Below 19.5%: oxygen deficient (asphyxiation risk)
  • Above 23.5%: oxygen enriched (fire/explosion risk)
  • Flammable gases: Below 10% of LEL (Lower Explosive Limit)

    Toxic substances: Below OSHA PEL (Permissible Exposure Limit)

    Testing order matters: Test for oxygen first, then flammables, then toxics.

    Stratification: Test at multiple levels (top, middle, bottom) as gases stratify by density.

    3. Ventilation

    Before entry:

  • Ventilate space to remove hazardous atmospheres
  • Continue ventilation during entry when possible
  • Position air supply to sweep entire space
  • Monitor effectiveness with continuous testing
  • 4. Permit System

    Entry permits must include:

  • Space identification and purpose
  • Date and authorized duration
  • Names of entrants and attendants
  • Name of entry supervisor
  • Hazards of the space
  • Isolation methods
  • Atmospheric test results
  • Rescue procedures
  • Communication methods
  • Equipment required
  • 5. Rescue Planning

    You must have rescue capability before entry:

    Non-entry rescue (preferred):

  • Retrieval lines attached to entrants
  • Mechanical retrieval device at entry point
  • Allows rescue without entering the space
  • Entry rescue:

  • Trained rescue team (internal or external)
  • Appropriate equipment immediately available
  • Practice rescues from representative spaces
  • Third-party rescue services:

  • Verify capability and availability
  • Provide information about your spaces
  • Conduct joint training/drills
  • Roles and Responsibilities

    Entry Supervisor

  • Issues permits
  • Verifies safety measures
  • Terminates entry when conditions change
  • Cancels permits when entry is complete
  • Attendant

  • Maintains communication with entrants
  • Monitors for hazards
  • Controls access to the space
  • Summons rescue if needed
  • Never enters the space for rescue
  • Entrant

  • Follows procedures
  • Maintains communication
  • Alerts attendant to hazards
  • Exits when ordered or conditions change
  • Common Violations and Mistakes

    Frequently cited issues:

  • No atmospheric testing before entry
  • Inadequate rescue planning
  • Untrained personnel
  • No attendant stationed at entry
  • Failure to isolate energy sources
  • Permits not properly completed
  • Using non-explosion-proof equipment in flammable atmospheres
  • Training Requirements

    Initial training must ensure:

  • Understanding of space hazards
  • Proper use of equipment
  • Knowledge of signs and symptoms of exposure
  • Communication procedures
  • Role-specific duties
  • Refresher training when:

  • Duties change
  • Hazards change
  • Inadequate knowledge observed
  • Annual review recommended
  • Recent Developments and Best Practices

    Enhanced monitoring technology:

  • Wireless gas detection with real-time data transmission
  • Video monitoring of entrants
  • Personal locator devices
  • Improved rescue equipment:

  • Self-contained breathing apparatus specifically designed for confined space rescue
  • Advanced communication systems
  • Lighter, more portable retrieval systems
  • Program improvements:

  • Pre-entry briefings for all entries
  • Post-entry debriefs to capture lessons learned
  • Regular rescue drills (not just annual)
  • Integration with contractor safety programs
  • Critical Dynamics provides comprehensive confined space program development, training, and rescue planning services. Contact us to evaluate your program against current best practices.

    Need Help With Your Safety Program?

    Our team of certified safety professionals is ready to help you implement the strategies discussed in this article.